PVD, PE-CVD & ALD Solutions
Under-vacuum machines and technology for over 20 years
«At Surcotec the cornerstone of our philosophy is to listen and understand your needs : our customers require an equipment suited to their application and meet the requirements of their specialized field. Our objective is to find the innovative solution and bespoke machines that will allow you to do your job in the best possible manner.
Whether the final result is for looks or for function such as black polishing for watches, shiny chrome or optical mirrors, we can offer you a reliable and innovative system to perfectly match your specification. Our specialists are on hand for you, and to assist you engineers to ensure proper transfer of the technology and knowhow.»
Francois Gremion, Co-Founder and Technical Director
We have a long tradition and more than 20 years of experience in engineering magnetron sputtering systems on polymer and metal. With our range of skills from PVD sputtering to ALD, we provide solutions for various applications (decorative industry to active layer). It can deposit, for instance, metal or transparent insulating oxide (SiOx) protective layers.
Our customers benefit from the excellent performance of the coatings, the ability of our systems to handle complex geometry parts with a surface of up to 1 square meter and the use of several in-house magnetrons for the sputtering process.
As a leading developer and manufacturer of industrial-proven magnetron sputtering deposition equipment, SURCOTEC has incorporated its broad knowledge and expertise in PVD technologies and subcontracting into its offer. All our machines provide high flexibility, fast maintenance, strength and durability and finally user-friendly operation with tailor-made software.
WE ADAPT OURSELF TO YOUR SPECIFICATION IN :
- Electronics / MEMS
- Power engineering
- Plates about 1sqm
- R2R flexible film
- Isolate or conductive
- 3D Shape substrates
- Magnetron Sputtering
- Plasma enhanced Chemical Vapor Deposition (PECVD)
- Plasma polymerization, Atomic Layer Deposition (ALD)
- Ion etching
SCOPE OF DELIVERY AND SERVICES
- High flexibility for tailored solutions and options for system extensions
- Innovative solutions and benefits from long-standing experience with vacuum thin-film technology
Production and technology standard
- Certified according to ISO 9001
- Guaranteed by in-house developed components and renowned experts
- Backed by solutions tested in serial production
MAGNETRON SPUTTER SOURCES
Magnetron sputter sources generate a magnetic field-enhanced plasma discharge under low pressure and in Ar atmosphere. It is a physical vapor deposition (PVD) method of thin film deposition by sputtering. This involves ejecting material from a "target" that is a source onto any "substrate" polymer or metal. Adding reactive gases, such as N2 or O2, may further generate plasma-chemical reactions. Thin nitrides or oxides can be generated as thin layers in this way. Magnetron sputter sources enable the highly accurate deposition of complex compound layers on 2D or 3D parts.
Through selection of appropriate targets from a range of more than 40 and also the reactive gases, most decorative or functional layers can be manufactured at high rates and uniformity including:
- Precious metal: Gold, Platinium, Rhodium, Palladium, Silver
- Special Material: Zirconium, Niobium, Tantalum, Nickel, Cobalt, Indium,
- Standard Material: Copper, Steel, Titanium, Chromium, Iron, Aluminum, Zinc
- Alloy: NiP, TiAl, TiC, TiN, Metallic Glass, SiOx,
- and wide applications:
- Reflective (Lumencoat)
- Chrome VI substitute
- Pure and Thick
- Shielding - Electrostatic
- Chemical barrier SiOx
From conception to production
We set up the equipment in your premises, fitting in with your plant organization and the necessary utilities. (access to cooling water, gas) Depending on your environment we will look at the suitable class if a clean room is needed, and to make it as user-friendly as we can.
For more than 10 years, our engineers have been travelling world-wide to train our customers and to solve mechanical issues and operating specifications.
Chromium VI Substitution
Chromium is a high performance material and is widely used as a wear and corrosion protective layer in many areas. Unfortunately, chromium electroplating has a huge drawback: the presence of chromium VI products that have been recognized as category 1 or 2 carcinogenic elements by the European Union. In addition, there is also the problem of environmental protection during the bath recycling process. Working closely with a leading and very demanding company using shiny protective chromium layer, Surcotec has designed and industrialised a complete equipment (process and deposition process) that successfully replaces the thick chromium plating with vacuum thin-film technologies. In reference to this great achievement, a patent has also been filed for the overall concept (machine and its specific process) in the target market.
The recent development in LEDs have shown new generations of high-intensity diode, meaning lighting designers can no longer use simple collimators. They use reflectors to reflect the maximum intensity. In this perspective, Surcotec has designed a range of highly reflective coatings (> 94%) called Lumencoat that can be applied to various substrates such as glass, plastic, metal, ...
To withstand the conditions of use of this equipment, these coatings were tested to provide a premium product:
- Tape cutter adhesion test (ASTM D3359-)
- Abrasion test (MIL-C-675)
- Reflectivity test using integrated sphere
- Moisture test
- Corrosion test (ISO-4538)
This coating process is fully industrialised (annual capacity of more than 3M parts in 50mm diameter for example) and has been validated by a global leader in this field.
Make your machine according to your concept!
Rotary coating on axis. Industrial production machinery in Surcotec. Industrial production with more than 500,000 pieces per year.
Opportunities to catch
- 20 machines brand new in the clean room below!
- Machines R2R PVD and PE-CVD
>> Full equipment and components to get “as it is” or to refurbish according to your need by our specialists!
Made in Switzerland
Surcotec in Brief :
Active for more than 20 years in the vacuum expertise, Surcotec offers a wide range of technology ( PVD thin film deposition by sputtering, PE -CVD and Atomic Layer Deposition ALD ) for decorative and functional applications.
We develop and validate custom solutions without too much initial investment. Our customers can therefore use our flexibility to invest in equipment that has been developed and designed to their specifications while being sure that the final process will work.
Need more information ? Contact our Sales Department: +41 22 794 73 83
Chemin du pont-du-centenaire 109 1228 Plan-les-Ouates/Geneva, Switzerland
email@example.com | T +41 22 794 73 83